New Sustainable Aviation Fuel Plant Transforms CO2 Into Jet Fuel

New Sustainable Aviation Fuel Plant Transforms CO2 Into Jet Fuel

By
Jordan Parker

Publish Date:September 23, 2025

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📰 The quick summary: AIRCO has launched a new AIRMADE Fuel plant in Brooklyn that integrates their complete CO2-to-fuel process, enabling the production of sustainable aviation fuel that can help decarbonize the air travel industry.
📈 One key stat: The project is backed by a $70 million Series B fundraise, demonstrating significant investor confidence in carbon conversion technology for aviation fuels.
💬 One key quote: “The United States will remain a critical proving ground and home for our technology,” said Gregory Constantine, Co-Founder and CEO of AIRCO.

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1️⃣ The big picture: AIRCO has unveiled a groundbreaking sustainable aviation fuel plant in Brooklyn, New York that converts captured carbon dioxide into jet fuel. The facility integrates their full CO2-to-fuel process, turning captured carbon and hydrogen into synthesis gas that becomes optimized liquid fuel for aerospace applications. This demonstration plant, supported by $70 million in Series B funding, represents a significant milestone in making synthetic aviation fuels commercially viable. The project aims to address the growing global demand for sustainable alternatives to conventional jet fuel while helping decarbonize one of the hardest-to-abate sectors.

2️⃣ Why is this good news: This technology provides a practical path to reducing aviation emissions without requiring new aircraft or engine designs. The modular approach allows for flexible deployment in various environments, powered by renewable energy or clean hydrogen. By turning captured CO2 into viable jet fuel, AIRCO creates a circular carbon economy that prevents additional fossil fuels from being extracted. The project strengthens partnerships across both defense and commercial aviation sectors, including the Department of Defense, JetBlue, and Virgin Atlantic, accelerating industry-wide adoption of sustainable fuels. The Brooklyn facility serves as both a production site and showcase, helping validate fuel quality against industry standards.

3️⃣ What’s next: The Brooklyn plant will be used to validate the AIRMADE fuel quality against industry standards. AIRCO plans to leverage its modular and mobile design to adapt to various environments for future deployments. The company will continue expanding collaborations with commercial and defense partners to scale up sustainable aviation fuel production.

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Read the full story here: Carbon Herald – AIRCO Unveils AIRMADE Fuel Plant In NYC To Scale Sustainable Aviation Fuel

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